Powder coating application issues

High overspray during application

If you are experiencing this problem when applying powder coatings, perform a step-by-step check of the following parts of the powder coating application technology.

Compressed air

  • air transport pressures set too high (blowing off the powder)

Application equipment

  • improper application method
  • worn electrostatic parts (CORONA):
    • the cascade fails to charge
    • the electrode is demaged
    • electrode O-ring - no current is conducted to the electrode
  • worn TRIBO parts:
    • poorly grounded painting device
    • damaged charging hose
    • the powder coating gun fails to charge

Application equipment setup

  • the voltage on the electrostatic device is set too high
  • the powder coating gun is too close to the sprayed surface during application (blowing off the powder)

Paint (powder coating)

  • improper powder for the given application: TRIBO / electrostatics (CORONA)
  • the wet powder fails to hold the charge
  • the powder is too fine:
    • the recycled material content is too high
    • too fine from production

Part and its hanging

  • insufficiently grounded product

Is there anything we can do to help?

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